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Lowther Primary School, Barnes – Heat Pump Decarbonisation & Zonal Controls Upgrade project photograph
EducationHeat Pump Installation Project

Lowther Primary School, Barnes – Heat Pump Decarbonisation & Zonal Controls Upgrade

Explore the project
ClientLowther Primary School, Barnes, London
Duration12 Weeks
Building usePrimary Education
Project scopeHeat Pump Installation Project

Lowther Primary School, Barnes, London — removal of the existing gas boiler installation and replacement with an air source heat pump, complete replacement of the heating distribution and building management system, and upgrades to the school’s incoming electrical supplies. Delivered as decarbonisation works for Richmond and Wandsworth Council over twelve weeks.

Trane air source heat pump unit secured on a wooden delivery pallet on a flatbed lorry at Lowther Primary School.
Trane air source heat pump delivered to site on a flatbed transport vehicle.
Close view of the finned heat exchanger coil and protective casing of the heat pump on a timber pallet.
External heat exchanger coil and protective casing on a wooden delivery pallet.

The heat pump is the smallest part of the job

Decarbonising a school’s heating is usually described as a heat pump installation. In practice the heat pump is one line in a much longer scope, and at Lowther it was the electrical and distribution work around it that determined the twelve-week programme.

Taking gas plant out and putting a heat pump in moves the building’s heating demand onto its electrical supply. That supply then has to be capable of carrying it. At Lowther the incoming electrical supplies were upgraded, which meant trenching and cable ducting across the site, backfilling and making good afterwards, and sub-metering installed on the new supplies.

Open trench and ducting excavation across the school entrance with safety fencing and ground protection.
Ground excavation and trenching at the site entrance for incoming service ducts.

Distribution and emitters

Heat pumps deliver heat at lower flow temperatures than the gas boilers they replace. A distribution system and radiators sized for a boiler will not usually deliver the same room temperatures when the flow temperature drops, which is the most common reason a heat pump retrofit disappoints in use.

At Lowther the heating distribution was replaced completely, including all new radiators, so the emitters and pipework were matched to the new heat source rather than inherited from the old one.

Vertical insulated heating pipe with green and blue HTG FLOW identification bands, lever valves and channel supports.
Insulated heating flow pipework with directional identification banding and isolation valves.
Twin red circulating pumps mounted on insulated heating distribution pipework with dial pressure gauges and valves.
Twin circulating pumps, pressure gauges and insulated headers in the plant room.
Insulated heating and hot water distribution pipes with identification banding suspended below timber floor joists.
High-level insulated distribution pipework routed beneath basement ceiling joists.

Controls

The building management system was replaced in full and Trend IQ4 controls were installed, with a touchscreen interface for ease of day-to-day use and maintenance. The new system provides zonal control across the school.

Zoning matters more with a heat pump than with a boiler. A heat pump runs most efficiently when it operates steadily at a low flow temperature, so the ability to control where and when heat is delivered has a direct effect on whether the installation performs as intended once the school is using it.

Siting and planning

The heat pump is a Trane unit, Range CONQUEST Model CXAX 45 SE LN. A concrete base was installed to site it, and an acoustic enclosure was supplied and installed for both aesthetic and planning permission reasons.

External plant on a school site in a residential area is rarely a purely technical decision. The enclosure was part of making the installation acceptable in its setting as well as controlling noise.

Newly cast concrete foundation slab positioned on ground outside the brick school wall beside a delivery vehicle.
Cast concrete plinth prepared adjacent to the school building to support the heat pump.
Air source heat pump unit strapped onto the timber deck of a blue flatbed delivery lorry on site.
Packaged air source heat pump unit secured on the flatbed delivery vehicle.
Trane Conquest air source heat pump unit with dual top discharge fans sited on a concrete pad at Lowther Primary School.
Sited Trane Conquest heat pump on the concrete base prior to enclosure installation.
White acoustic louvred enclosure enclosing the external Trane heat pump unit on its concrete base.
Acoustic louvred enclosure fitted around the Trane heat pump installation.

Scope of works

  • Strip-out and disposal of the existing gas boiler arrangement
  • Supply and installation of a Trane air source heat pump — Range CONQUEST Model CXAX 45 SE LN
  • Concrete base installed for siting the heat pump unit
  • Acoustic enclosure supplied and installed for aesthetic and planning permission reasons
  • Complete replacement of the building management system
  • Trend IQ4 controls installed with touchscreen for ease of use and maintenance
  • Complete replacement of the heating distribution including all new radiators
  • Upgrades to the incoming electrical supplies
  • Trenching and cable ducting, backfilling and making good
  • Sub-metering of supplies
Two large vertical insulated buffer vessels connected to horizontal flow and return pipework on steel frames.
Vertical insulated buffer vessels connected to heating flow and return pipework.
Blue expansion vessel and pressurisation unit mounted on a stand with overhead insulated distribution pipework.
Pressurisation unit and expansion vessel situated beside high-level corridor distribution pipework.

What the project demonstrates

Lowther brought mechanical, electrical, controls and civils work together under one appointment. A project like this is difficult to run as separate packages, because the heat pump, the supply upgrade, the distribution and the control strategy each depend on decisions taken in the others.

It remains one of the clearest examples of ComGas working across low-carbon heating, building management systems and controls and commercial electrical installation on the same site, for a local authority client in the education sector.

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